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  • Mar 1, 2021

Catamaran molds shipped from factory

This morning, 1 March 2021, Triac Composites shipped the catamaran hull molds for an international customer.

Triac Composites also built the plugs using our 7 axis Kuka milling robot from which the molds were made.

The molds can be seen in the photos below being loaded onto trucks for shipping from Triac Composites' factory.

catamaran hull mold

  • Plugs / molds

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catamaran hull mold

DIY Cruising Catamaran: Complete Building Guide

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A brand-new cruising catamaran can set you back a hefty amount of money. However, a DIY cruising catamaran provides a more affordable way to own your own boat. While building a large boat can be an extremely challenging and time-consuming experience, nothing beats the pleasure of bringing your own boat to life. 

To build a DIY cruising catamaran, buy good design plans, determine your budget and find a working space. Next, choose your hull material, buy supplies and start building the mast beam. Build and sheathe the hull, install bulkheads, the interior, and finally, launch the catamaran boat.

In this article, you will find a complete guide to building your own catamaran. You will also find detailed information on why you may want to consider building your catamaran and approximately how much this project would cost. Finally, we will explore the advantages and disadvantages of building a catamaran from scratch.

Why You Might Want To Build Your Own Catamaran

Most people might think that purchasing a used boat to repair and fix it up would be cheaper than a DIY cruising catamaran. But while building your own catamaran could be an enormous undertaking, it also comes with many advantages over buying something used. 

Other than the unique opportunity to create beautiful memories and experiences while cruising, sailing, and exploring beautiful coastlines, there are a number of benefits that come along with the DIY approach.  

Knowing Your Boat

Building your own catamaran provides you with intimate knowledge of your boat. You will know every corner, including where to find every bolt, wire, bulkhead, rib, hose, and support as you installed them yourself. This knowledge will enhance your confidence while at sea since you will have entrusted your life to a boat whose history you are aware of and deeply connected to.

Pride of Ownership

The satisfaction you get from crafting something with your own hands is immense. As a result, the knowledge that you built your boat from scratch will fill you with absolute pride and an immense sense of achievement. Furthermore, as an owner-builder, you get to keep and enjoy the boat for as many years as you wish.

Substantial Cost Savings

Building your catamaran will work out cheaper than buying a new or even gently used boat. Though you will likely require some additional labor since doing some things will require an extra pair of hands, if you are particularly good at DIY, you will save a significant amount of money on labor costs as a whole. 

Freedom To Create Your Own Designs

If you decide to buy a catamaran boat, it might not be easy to find one that meets your unique needs. However, instead of choosing from production boats that bear traditional and outdated designs, you can come up with an ultra-modern design or style for your catamaran. You also get to pick your layout, size, and equipment based on your taste and budget.

Great Learning Experience

Building your own boat will help you pick up numerous skills that will come in handy later when sailing your boat. As much as you might still require an expert to help you with specialized skills like carpentry or wiring, your new skills will serve you well. This will also be beneficial when it comes to your boat’s maintenance and fixing things for yourself. 

What To Look For in Catamaran Boat Designs

When deciding on the type of catamaran boat to build, you may want to choose a design that’s simple and easy to build. This is because doing so will allow you to spend a shorter time building the boat. 

You also need to have a set of requirements to guide you in choosing your design or what you might call an ideal cruising catamaran wish list. This is essential because, ultimately, you want to build a boat that offers outstanding qualities such as:

  • Delivers good speed
  • Affordable to own and operate
  • Agile, strong, and easy to maintain
  • Has a high resistance to capsizing
  • Great for sailing and cruising
  • Delivers a comfortable and easy motion underway
  • Good handling ability and high performance under sail
  • User-friendly embarking and disembarking
  • Provides ample living and accommodation space 
  • Presents a reasonable resale value

It’s worth noting that, in general, catamaran boats tend to offer a fair resale value mainly because of scarcity and the high price accorded to production models. So, if you build a well-constructed catamaran, you are bound to get a return that’s much higher than the cost of materials upon resale.

It’s also good to consider whether the design you settle on is from an established designer. This is significant because documentation of the building process is just as valuable when it comes to selling the boat.

How Much Would It Cost To Build Your Own Catamaran?

The cost of building your cruising catamaran will depend heavily on the size of the boat you plan to build and the skills you bring to the table. To give you an idea of probable costs, a professionally built 40 foot (12.1 m) long cruising catamaran could go for up to $300,000. 

Though building it yourself will undoubtedly be cheaper, most DIY boatbuilders tend to underestimate the expected costs. Your final costs should cover not only the cost of material and equipment but also the labor and time it would take to come up with the final product. 

If you were to build a 40-foot (12.1-meter) catamaran, your cost of materials would range between 20-30% of the total cost. Therefore, for $300,000 total, the boat’s materials would range between $60,000 and $90,000. The hull tends to range between 15-35% of the total build. Again, this depends on the finish and furniture.

But before you even start working on the DIY project, you will need to figure out where to do the work. If your home has ample space, then you can opt for a backyard building. But if you live in a small apartment, then you might want to consider renting a small garage at first and then move on to a boatyard later. This is one of the significant costs involved in building your multi-haul.  

What You Will Need

To get a clearer picture of how much the entire project would cost, let’s have a look at what else you will need to purchase.

  • Good design plans
  • Working space
  • Ground tackle
  • Matting and roving
  • Equipment such as the engine, windows, rudders, deck fittings, mast, and rigging

In addition to the above, you also need to install plumbing and electricals. You may also want to consider going electric rather than using diesel. Not only will this drastically reduce your maintenance costs, but you get to use the regenerated power for all of your housing needs while sailing. 

Some catamaran boat designs help you save costs by advocating the use of less expensive corpus materials. Most of the material goes directly into making the boat, which means there is hardly any wastage on vacuum bagging . With this method, there are few molds and temporal building forms and fewer fillers to grind off as waste. All these factors reduce the time and cost it takes to build your catamaran boat.

That said, building a boat of any kind is a huge financial undertaking. As such, you still need to have the financial ability to keep building; otherwise, your project will stall or take much longer than anticipated. Instead of enjoying yourself and making memories cruising to faraway lands, you might end up spending all your time building a seemingly never-ending boat.

To reiterate, this project is more of a labor of love, given that it involves a tremendous amount of manual work. Calculating an hourly rate on the time spent building the boat and adding this cost to that of materials may make it seem a very pricey exercise. However, it is vital to understand that your time matters, and every hour you spend working for “free” should be included. 

With that in mind, you need to ensure that you are fully devoted to the boat construction project and are sure you want to do it before you begin. Stopping halfway because it seems like too much work would be incredibly costly.

How To Build a Catamaran

When it comes to building a cruising catamaran, you have 3 main options:

  • You can buy an old boat and refurbish it.
  • Purchase a bare hull plus deck molding for a home-boat building.
  • Start from scratch and build everything, including the hull, on your own. 

As mentioned above, renovating an existing boat may end up being more costly than starting from scratch. To build a catamaran boat from scratch, follow the below step-by-step guide.

Prepare the Essentials

Before you jump into such a large project, there are several important aspects to consider:

  • Buy your plans from an established catamaran designer. You can also get inexpensive, easy-to-build catamaran designs online.
  • Get access to a large working space or build a shed . Depending on your climate, you may need to opt for climate control to avoid an excess of moisture in humid areas. 
  • Decide on your choice of hull material. This could be fiberglass, aluminum, steel, wood, or ferroconcrete. 
  • Start working on a bill of materials estimate. Include everything that you think you need to get a better idea of the initial costs.

Build the Mast Beam

Using wood and epoxy, cut and glue together the pieces of wood that will form the mast beam. Most of the work at this stage can occur in a garage since it involves building small parts. Still, the work could take up to 4 months, so be prepared to put in long hours.

Build the Boat Hull

Now, it’s time to build the boat’s hull. A catamaran comprises two hulls which are connected with a deck. Below is a short video showing how to build a hull mold:

This work requires a larger facility, so you might need to move out of the garage and into a boatyard. If you don’t have access to a larger workshop, consider building a shed where you can work as you do the construction. Make sure there’s enough room to fit the boat and also allow you to work comfortably. To cover the shed, you can use opaque white tarps. 

Sheathe the Hull

Get all the materials you require for this stage in the construction, such as lots of resin, fiberglass, and foam for use in the hull cores. You’ll also require matting and glass roving to sheath the hull . 

Sheathing helps to make the hull impervious to water and other marine borers. But first, you need to prepare the hull using a rotary sander. To make it as smooth as possible, use light, sweeping strokes. This is a very dusty task so be prepared to wear a facemask and safety goggles. 

Install the Bulkheads

Next is installing the plywood bulkheads . You might need to call in friends to help turn the hulls or use a crane. In this step, you will need to laminate the hull sides on the molded hull panels and bond them above the bulkheads. Ensure the bulkheads are snug and sealed in place.

Construct the Interior Structure

Over the next couple of months, the boat work will involve joining the hulls together with the beams that you had made back in the garage. Then, install the cuddy cabin, decks , and the cockpit . Soon the boat will start to take the shape of a catamaran.

Next, proceed to construct the major structural components such as stairs, hatches, mini-keels, and the interior. Then comes the work of fairing the boat, which is quite labor-intensive. 

Finally, it’s time to apply primer on the catamaran boat and start the paintwork. Before painting the boat, you will need to do additional sanding to finish off the two layers of primer as well as fill all the pinholes. Since it’s a large boat, the catamaran has lots of surface area; thus, the sanding could get extremely exhausting—mentally and physically—at this point.

The painting can take a while, too. The hulls are the easiest to paint, but the topsides, non-skid, as well as masking and prepping could seem never-ending. 

The final stretch involves working on the center bridge deck cabin and other final touches like installing the engines, electricals, and plumbing. This is also the time to fix the rudders, rigging, mast, windows, and deck fittings.

Launch Your Cruising Catamaran

After many months or years of hard work, your cruising catamaran is finally ready to test the waters. After lowering the boat into the water, check carefully in case there are leaks. If none, you can set up the sails and take your catamaran out for your first cruise. 

Below is a short video that takes you through the entire boat-building process:

If you don’t have deep pockets, don’t despair. It’s also possible to build an inexpensive catamaran boat, as shown in this post from the coastal passage .

The Pros of Building a Catamaran

Though it will be a costly endeavor, there are so many things to look forward to should you decide to build your own catamaran:

  • It can be lots of fun.
  • You get to have a new boat.
  • It’s an excellent hobby for DIY enthusiasts.
  • The effort is rewarding.
  • It offers a great learning experience.
  • You get the exact kind of boat you want.
  • You can alter building plans and tailor the boat to suit your specific needs.
  • It might be cheaper than buying a new boat.

The Cons of Building a Catamaran

Though there are a number of positive aspects to a DIY build, it is just as important to keep in mind that it won’t always be easy:

  • Maintenance costs can be quite high.
  • It’s both mentally and physically exhausting.
  • It might require some technical know-how.
  • It can take many months or even years to complete.
  • It requires a lot of commitment to finish the DIY project.
  • It might be challenging as well as expensive to get insurance.  
  • You will spend almost all your free time building the boat. 

DIY Cruising Catamaran Tips and Tricks

If you are new to boat building, it would be a good idea to build a small boat first. This would give you a good indication as to whether you’d enjoy tackling a more extensive project like building a catamaran. Again, if you are the handy type, fixing your own electronics could also save you a significant amount of money. 

Here are more tips and tricks to get the most out of your DIY cruising catamaran:

  • Lower your costs. Bring down your costs even further by sourcing for parts and supplies at marine surplus outlets, Craigslist, eBay, or wholesale suppliers. 
  • Enhance your resale value. Most home-built boats are not easy to sell since they tend to be too customized. To enhance your resale value, it’s advisable to work with a standard design from a well-established naval architect.
  • Follow the design instructions. Make sure to follow the designer’s instructions regarding the type of materials and tools to use during the build to avoid making costly mistakes.
  • Maintain your original budget. Avoid any additional customizations once you have started building the boat. Using good plans and sticking to them ensures that your budget doesn’t spiral out of control.

Final Thoughts

Building a catamaran is about more than saving money. It’s fun, exciting, fulfilling, and can be a great learning experience. While it might take many months of back-breaking work, comparative shopping and sourcing for materials will help you save a lot of money. Still, at the end of it all, you’ll have a beautiful catamaran boat, all ready for your first cruising adventure.

However, if you have neither the time nor the energy to build your own catamaran from scratch, refurbishing an existing hull might prove faster and easier. It also works out much cheaper than buying a new boat.

Owner of CatamaranFreedom.com. A minimalist that has lived in a caravan in Sweden, 35ft Monohull in the Bahamas, and right now in his self-built Van. He just started the next adventure, to circumnavigate the world on a Catamaran!

One thought on “ DIY Cruising Catamaran: Complete Building Guide ”

Hello, I am a French Quebecer who is original, imaginative, creative and who finds that all boats and catamarans have a huge flaw and a very big lack of logic. I would have a brand new concept…. I am sending this message to any catamaran creator – designer to make those who have the opportunity and the intelligence to want to know about my innovative idea which will finally upset the market much richer. An idea that will totally change the concept of sailing, navigation and save so much worry!! All I would ask for is a small percentage of each sale of the new product. To be able to make me produce one when I have enough!! It is certain that like that, you just want to tell me: come on Mr. Lessard give us your idea but do not take your word to help me in return! But, if you are the kind of man to have only one word and maybe have a proof of your good faith if the realization of the project would make it… I will be very happy!! Giving it to everyone wouldn’t bother me either…. all I would like is to be able to find flax fiber (too expensive carbon) to be able to try to make my catamaran myself. Because not rich! Have a nice day and looking forward to having a message!!

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catamaran hull mold

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Building expertise: our catamaran construction principles

At Outremer every specification has to be precise and consistent with what the naval architect has drawn. During catamaran construction, he or she works in close collaboration with the designers and engineers to reach a harmonious end result.

catamaran hull mold

Safety, reliability, performance, comfort, and pleasure are the key words throughout the design of an Outremer blue water catamaran.

Peace of mind no matter the weather conditions.

An absolute priority for all sailors! We can accept that for racing boats, risks are knowingly taken into account, but for cruising catamarans, a very big safety margin is fundamental. For this reason, the daggerboards are essential to guarantee good upwind sailing, even in difficult situations (storms, rough seas, etc.). We don’t always choose to find ourselves in such situations, but Outremer will bring you back to port, in all conditions.

Resisting the test of time and continuous improvement

Every Outremer will without doubt cover several hundreds of thousands of miles across oceans or around the world during its lifetime and it is crucial that every system is proven and reliable. To achieve this, Outremer takes particular care with the standard of finish, with its choice of technologies and the selection of brands of equipment they install on their boats. What’s more, every year we conduct a survey among all new Outremer owners to help us consistently improve our liveaboard catamaran construction techniques. This feedback is especially important: it allows us to get closer to building the “perfect boat”!

Combining comfort and pleasure of sailing

Multihulls from the Outremer yard are of course, not racing yachts, but they are among the fastest of cruising boats! Performance is both a source of pleasure for any sailor and also an essential safety factor allowing the crew to have more options when facing weather risks, especially single-handed.

Unparalleled quality of life onboard

One of the keys to successful cruising! The quality of life on board depends essentially on comfort at sea. All the elements which go into making an Outremer are combined to achieve an incomparable quality of life with a comfortable interior: more gentle movement allows for quality sleep, no slamming under the bridgedeck, and reduced pitching, leading to good cooking conditions for whoever is in the galley. Silence on board, the absence of any creaking or groaning, so often found on a sailing catamaran, guarantees unrivaled peace and quiet.

Easy sailing and fun for all

Because the pleasure shared between the crew is the guarantee of harmonious life on board during a blue water sailing journey, Outremer takes everyone’s needs into account: skipper, crew, children, guests… Everyone can enjoy 360° visibility, perfect ventilation, and great ergonomics. And of course, the enjoyment of sailing, feeling a boat which goes fast and well, as seen when using the tiller which is available on Outremer boats, an incomparable way to feel a multihull slipping effortlessly through the water!

Loïck Peyron, 4X sponsor: “The point of sailing is the point of departure and the destination. Between the two, the sailing part is fun, of course, but it’s often too long!”

Architecture

Designing the ideal boat

Naval architects translate specifications into lines and volumes:

  • Hull designs carefully studied and optimized; long, to carry the required load and reduce forward resistance. Fine hulls demand, in effect, little power to make the move and allow them to maintain high average speeds under way. Not just that, but also to be able to use only one motor when there is no wind, reducing the amount of noise in the hulls when some of the crew are off watch, and also doubling the range under power.
  • Windage is limited for maneuvers in port and for better holding at anchor.
  • Centering the weight: a very low center of gravity, and weight distribution around that center of gravity – all these unseen elements add to the quality of sailing and reduce pitching movement.
  • Fine bows absorb pitching and help produce high levels of comfort under way.
  • Daggerboards for sailing to windward, going faster when close-hauled and being able to reach otherwise inaccessible anchorages. Sailing close-hauled on an Outremer catamaran is worthy of the best monohulls, even in the hardest of conditions.

Catamaran construction principles: how are Outremer multihulls made?

The methodology of the Outremer boatyard: putting forward a blend of high-tech technologies and know-how. Blue water cruising programs require significant safety margins: you need to be able to count on your boat in all circumstances!

Even though the philosophy of the yard of is to reduce weight, this must never be done to the detriment of the structure, and our designers are committed to reinforcing the essential areas: the bows are protected by several watertight crash-boxes, the lower part of the hulls are resistant to collision and knocking, the daggerboard wells are indestructible as the daggerboards act as a fuse, making it insubmersible as a result.

Even though modern composites such as those found in sandwich construction are essential materials for saving weight, an Outremer always has the lower part of the hull built in a very thick monolithic laminate: in the event of collision, no structure in sandwich construction could compete with the strength of an Outremer hull. The structure is completely laminated in the hull, and not simply glued on: there is no backing mold interfering with access to any part of the underwater hull, and all the systems remain visible and accessible.

The stiffness of an Outremer catamaran is incomparable

The main bulkheads are of large dimensions, and so are able to take much greater loads than a cruising multihull might encounter. Inserts in carbon fiber, closed-cell foam, isophthalic resins and high-resistance polyester: everything is designed to guarantee your safety for offshore sailing.

For the furnishings, sandwich panels are used to reduce weight, with wood veneer for warmth and aesthetic appearance. The furnishings do not add to the rigidity, and are insulated from the structural parts to reduce unwanted noise, creaks and groans. Aluminum structures support the floors, which don’t squeak either. No more wedged doors or drawers that won’t shut. For the equipment, we choose brands and makes for their quality, their reliability and their suitability with the boat’s program.

An Outremer is designed to be around for over fifty years

Owners change over time, all with ambitious projects and wanting to replace or add certain equipment to their cruising catamaran! In this respect, we apply four golden rules: every part of the boat and every system installed must be documented, be accessible, able to be checked and be replaceable.

Today, more than three million miles have been sailed by our multihulls on every ocean, most of them cruising tropical seas, though many have seen extreme conditions, ranging from Alaska to Patagonia. The huge amount of experience accumulated by Outremer has allowed us to refine and consolidate our principles of catamaran construction.

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37/40 catamaran molds.

The hull molds to the latest reverse bow 37/40 foot catamaran hulls are available at the very impressive Jim Betts boatyard. I will find the rendering of the 3D model. This is the mold to the top half of a hull.

2 thoughts on “37/40 Catamaran Molds”

Planing a new build about 12 m . What is this and where ?

a catamaran being built at Betts boatyard near seattle. do a search here using “betts” to see more

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Catamarans and Trimarans with Kurt Hughes

  • Featured Cats:
  • Woodbridge 50′ Charter Cat
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Pedigree Cats

Pedigree Cats specialize in building 100% custom , luxurious multihulls; power catamarans, sail catamarans and trimarans, with many amenities included as standard features.  Pedigree Cats is the custom builder in the United States, using a USA-skilled labor force with proven composite building materials.  We offer a variety of different catamaran models ranging from 60′ to 150′ and top designers for our customers to work with in designing their ultimate catamaran.    We have been building custom composite multihulls since 1975.

Catamarans are created by the clients, working with designers and concept artist to get exactly what YOU want!

Our custom yachts are constructed under ABYC standards with EC compliant components and hardware.  The catamaran hulls are constructed using Airex foam core, E-glass, Kevlar, carbon fiber, vinylester or epoxy resins. Pedigree Cats Catamarans are custom builders of your catamaran and, with factory direct sales, you can expect great savings.

Next to Launch:   Available for Completion!

Frequently asked questions.

If you don’t find the answer you’re looking for, contact us! 

[email protected] (360) 942-2810

CAT OR TRI?

Taken from The Design File, Tony Grainger Yacht Design. 

“CATS have become more popular for cruising mainly because of the accommodation space and privacy they provide and because for a given length they are faster and cheaper to build than a trimaran.  TRIS, on the other hand, provide good performance through a wider range of conditions than catamarans, and can also be effective for cruising by utilizing flare above the waterline in the main hull, and by fitting aft cabins where additional privacy is required in the accommodation layout. Apart from the accommodation, the trimaran provides a more forgiving motion in a sea way and better resistance to pitching if the hull shapes are well designed, and the wide beam allows it to carry more sail in fresh conditions. Against these advantages is the fact that a cat will require less berthing space and is likely to be more maneuverable in close quarters if twin diesels are fitted. Also, the cat will have a more steady motion than a tri while sailing downwind.”

I built my first multihull in the 70’s and it was a Trimaran, foam cored, TriStar design, a great multihull.  Now I am building a cat for my wife and I, mainly because of the room, very wide main salon and stateroom and big aft deck and flybridge.  The Tri was maybe a bit more sea kindly than the cat will be, but besides not having to build a third hull, she will be a bit faster as well as maybe a bit more economical.

Can I have what I want ?

But you must stay in the boundaries of the designer structural requirements i.e.. mast placement, weight to be carried and where. All the multihulls we have built over the last 42 years, have been what the clients have wanted, inside and out. Once they find the size they think will work, we find the basic design and designer for their dream platform to create it.

The final look is up to you, either with your drawing or pictures or work with one of several concept artists we know to help. Same with the interior, your interior designer, pictures or cut out from magazine of things you would like or we can line you up with someone to help. You work directly with these people, pay them directly to go as far as you want or need to, the do not work for Pedigree.

How long does it take to build your dream?

Based on our first price estimate, a basic 60′ power or sail typically takes about 24 months. This would be a very nice Cat, but not a lot of fancy, expensive items on board (gold faucets etc.) Engines, hydraulic steering, electric heads, windlass, gen.set, etc., very nice, but not a lot of goodies. The second price we show is with almost everything clients really want onboard, Watermaker, A/C, Shore boat, TV (s), fancy wood decor and custom items and electronics. This, of course, also adds more time to construct, maybe 6 months, You can also have us build to a certain stage and you take her home and finish the build or stretch out the time to build to fit your schedule or investments. If you add 6 months to each of these times, it would be for a 75′-85′ and 6 months to that and you would be in the 100′ range.

Taking her home from here or maybe cruise the San Juan islands, inside passage to Alaska first. Clients have also taken them to Vancouver and had them shipped to Florida or hire a crew to deliver them to where they want.

Why does Pedigree Catamarans, Inc. post our prices online?

We have been building multihulls since 1975 and we know how many hours each boat should take to build, even custom boats since we do not build production boats.  Other companies may not have built or built enough boats to determine the cost.  Granted boat costs vary directly with the customer’s requirements, however the hull build should not vary much.

Also, we do not have “salesmen.”   We are a owner/operated business that talks directly with each customer based on our 42 years of boating and cruising experience.  We believe that you want a cat of your own, not what a production builder thinks everyone should have.

I would be very leery of a company who wants large deposits up front and can’t provide basic prices to a customer.  What we are hearing now from people that have paid a large deposit up front, only find the builder wants more and more and exceeded their guess of the cost and time line.  Then the worst, they want more money or they will sell the cat to someone else, holding it for ransom from the highest bidder,  Our clients chose to pay as we build and the cat is 100% theirs from the start and definitely no large deposit up front. 

How much does a custom catamaran cost?

The cost of a custom Pedigree catamaran, constructed with foam core, composite construction is very close to that of a production built yacht.  The advantage is, you will have exactly what you want and the disadvantage is, it will take a little while to build.

Charter cats are generally a lot less expensive. They do not need the big ticket luxury items, such as water makers, A/C, big gen. sets, fancy interiors, etc.

When we have an opening to start a new project, you can have just the hulls built and finish the catamaran yourself at a considerable savings at your home port.  If you wish, we can provide you with a cat at what ever stage you like. For example, we can fit the engines and aide in completion and when you are ready to launch, we can arrange that as well.

Most of our catamarans are fully loaded and ready for cruising.  We have listed the average cost clients have spent on our amenities and pricing page. For a list of some of amenities included in a Pedigree Cat and the average prices, click on the “Amenities & Pricing” button available from most pages on our site.

Over the last 20 years, the clients have chosen to pay as we build and they have approved to have done as well as what we purchase for them, engines etc.. 

All and all, we can provide just about anything you and your budget can imagine. Our goal is to get you out there to enjoy the fun with  the exact Catamaran you have always wanted.

I think we are about the only builder that shows you the price you might spend on you dream, it’s up to you and what you want and need.

Why do Production Cats depreciate so much more than a quality custom built cat?

Several reasons. One might be, that every cat produced is probably from the same mold and in most cases, several years old and not updated or no improvements incorporated over any previously produced. Thus no real reason to get a new one if you can get the same one used for a lot less. The owners must lower their asking price far enough below the new ones that it will make it desirable. The price on the same new cat, next year, must be in line pricewise, in the marketing field to be sold, thus last years model must be substantially lower.

The production cats do not provide the clients with what they expected in a catamaran. Lacking in performance, require a lot of power to move them at a reasonably expected speed, to narrow to give the stability and the room onboard they were led to believe they would have. Deeper draft than expected, very heavy solid fiberglass construction, noisy, sinkable, sweat and hard to maintain a comfortable temperature inside. Most are imported and can not be used for charter in US waters.

One of our custom built multihulls came up for sale, built in 1980 and sold for $60,000 more than it cost the owners to have it built back then.

Even today, we have people trying to buy the clients cat we are constructing from the client and at a substantial amount more than they have into their dream. Problem is, this is their dream and it is not up for sale.

O.K. - I am interested in a Catamaran. What do I do next?

Step 1 – What type and length do I need?

Step 2 –  What is included and how much is it going to cost?

Step 3 – Contact Us

Read the details >>>

Let us build your custom dream yacht!

Gary habersetzer started building multihulls in 1975 in washington..

In the late 70’s, the first Airex foam core Trimaran in the USA, a TriStar 42′ “Amenity” was built by Gary.  The designer, Ed Horstman was as excited as he was to build a composite Multihull and ended up writing an instruction manual based on Airex information in conjunction with ABS standards.  At that time, there was no one in the USA that was building composite Multihulls.

Bloomfield 86’ Custom Catamaran

This is a great place to start if you ever wanted a custom catamaran…saving over 2 years of construction time.

Now, about the custom catamaran…..This cat is 86′ long and 42′ wide and with keels and can be beached or set on a spit at low tide to do clean up or repaint bottoms. She is a custom composite catamaran built with Airex foam core, tri- and bi-axial fabric and Vinylester resin, carbon fiber and epoxy resin, Kevlar where needed for beaching.

a

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Skater Ready For First 588 Catamaran Build

Skater Powerboats has finished the hull mold for its new 588 catamaran. All that remains for the Douglas, Mich., company is to complete the platform surrounding the mold, which Skater principal Peter Hledin started building five years ago, and the builder can start laying up the first model.

catamaran hull mold

With the hull mold completed, Skater is ready to build its first 588 model catamaran. Photos copyright speedonthewater.com.

The 13-foot-wide cat will have have a 55-foot running surface that includes a 78-inch tunnel. Hledin built the plug for the mold himself by hand in his rare “free” moments, hence the time it took to complete the project.

“We didn’t want to talk about it much or advertise it until we were ready to build a boat,” said Tony Cutsuries, the company’s national sales manager. “Now we are.”

Per Skater custom, each deck will built by hand and will vary depending on buyer preferences.

catamaran hull mold

Hledin built the plug for the 588 by hand. Now it’s being taken apart and demolished.

With twin engines, the boat will weigh in at 14,000 to 15,000 pounds. Though Cutsuries said he expects twin Mercury Racing 1550/1350 engines to be standard power for the cat, the company will offer it in a four-engine configuration.

“Pete thinks it will run 140 to 150 mph with twin engines in 1350 mode,” Cutsuries said. “That’s more than respectable for what is going to be a really big boat—the largest in the Skater line.”

catamaran hull mold

Related stories Triple-Outboard ‘Critical Lift’ Skater Raceboat To Be Reborn In Pleasure Form Project: Former Stern-Drive Skater Raceboat Shines With Outboard Power

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Countdown to Miami 2022: Landsman’s First MTI Getting Tilted...

Red-hot phantom 30 going to key west owner.

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  • Carbon Cat Dinghies Breaks the Mold for Traditional Tenders

Leave it to Larry Graff and his team at Aspen Catamarans to bring out a rigid dinghy that breaks the design mold for yacht tenders. That’s just what the new Aspen Carbon Cats do.

The new Aspen Carbon Cats are rigid dinghies with truly unique hull designs. They come in four versions, the T9, T10, T11 and T11C, which has a steering console. All can be powered by standard outboard motors or rowed.

catamaran hull mold

The hull shape is unlike anything you’ve seen before. The bow has a sharp fore foot that cleaves waves. Just aft, the hull shapes deflect spray away from the boat and you. Running aft, the hull develops a modified catamaran shape that adds buoyancy and stability.

This hybrid monohull-multihull hull shape is so unique, Aspen has applied for a patent.

To reduce weight and to make the cats easy to handle, they are made of a ultra-strong and light carbon laminates. This means you can hoist the dinghy into davits or drag it up a beach without too much effort. It also means that power requirements are roughly 35 percent less than for a standard rigid-floor, inflatable dinghy of the same size.

In sea trials of the prototypes, the 11-footer powered by a 9.9 horsepower outboard achieved a top speed of 21 knots. – at a remarkable good speed-to-horsepower ratio.

To make the new cats as durable as possible and to keep the mothership’s topside pristine, the dinghies’ gunnels are fitted with this foam bumpers.

Aspen offers stern wheels for the dinghies that make them as easy to move around dry land as a wheelbarrow. And, they have davit options available.

If you’re looking for a unique rigid, durable and fast tender that will keep your butt and the groceries dry, these new Aspen Carbon Cats are a very attractive option.

Read more here.

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The Unique Burial of a Child of Early Scythian Time at the Cemetery of Saryg-Bulun (Tuva)

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Pages:  379-406

In 1988, the Tuvan Archaeological Expedition (led by M. E. Kilunovskaya and V. A. Semenov) discovered a unique burial of the early Iron Age at Saryg-Bulun in Central Tuva. There are two burial mounds of the Aldy-Bel culture dated by 7th century BC. Within the barrows, which adjoined one another, forming a figure-of-eight, there were discovered 7 burials, from which a representative collection of artifacts was recovered. Burial 5 was the most unique, it was found in a coffin made of a larch trunk, with a tightly closed lid. Due to the preservative properties of larch and lack of air access, the coffin contained a well-preserved mummy of a child with an accompanying set of grave goods. The interred individual retained the skin on his face and had a leather headdress painted with red pigment and a coat, sewn from jerboa fur. The coat was belted with a leather belt with bronze ornaments and buckles. Besides that, a leather quiver with arrows with the shafts decorated with painted ornaments, fully preserved battle pick and a bow were buried in the coffin. Unexpectedly, the full-genomic analysis, showed that the individual was female. This fact opens a new aspect in the study of the social history of the Scythian society and perhaps brings us back to the myth of the Amazons, discussed by Herodotus. Of course, this discovery is unique in its preservation for the Scythian culture of Tuva and requires careful study and conservation.

Keywords: Tuva, Early Iron Age, early Scythian period, Aldy-Bel culture, barrow, burial in the coffin, mummy, full genome sequencing, aDNA

Information about authors: Marina Kilunovskaya (Saint Petersburg, Russian Federation). Candidate of Historical Sciences. Institute for the History of Material Culture of the Russian Academy of Sciences. Dvortsovaya Emb., 18, Saint Petersburg, 191186, Russian Federation E-mail: [email protected] Vladimir Semenov (Saint Petersburg, Russian Federation). Candidate of Historical Sciences. Institute for the History of Material Culture of the Russian Academy of Sciences. Dvortsovaya Emb., 18, Saint Petersburg, 191186, Russian Federation E-mail: [email protected] Varvara Busova  (Moscow, Russian Federation).  (Saint Petersburg, Russian Federation). Institute for the History of Material Culture of the Russian Academy of Sciences.  Dvortsovaya Emb., 18, Saint Petersburg, 191186, Russian Federation E-mail:  [email protected] Kharis Mustafin  (Moscow, Russian Federation). Candidate of Technical Sciences. Moscow Institute of Physics and Technology.  Institutsky Lane, 9, Dolgoprudny, 141701, Moscow Oblast, Russian Federation E-mail:  [email protected] Irina Alborova  (Moscow, Russian Federation). Candidate of Biological Sciences. Moscow Institute of Physics and Technology.  Institutsky Lane, 9, Dolgoprudny, 141701, Moscow Oblast, Russian Federation E-mail:  [email protected] Alina Matzvai  (Moscow, Russian Federation). Moscow Institute of Physics and Technology.  Institutsky Lane, 9, Dolgoprudny, 141701, Moscow Oblast, Russian Federation E-mail:  [email protected]

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39,34 and 29 performance cat molds for sale

Discussion in ' Boat Molds ' started by Steve Ortega , Jan 18, 2024 .

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Steve Ortega New Member

I have cat molds for sale new designs never in production .. designed and tool by the biggest names in the industry. All wide body with wrap around window .. call or text Steve @925-321-6717 39’ 500k 34’ 400k 29’ 200k  

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COMMENTS

  1. Catamaran Construction

    "Tooling" is the set of shapes to make the boat parts; molds to cover with fiberglass to get the right shapes. ... You aren't likely to find chopped strand sprayed layups in ocean going cats, and hand layups can lead to heavier hulls than weight sensitive catamaran designers prefer. Most manufacturers have moved to vacuum bagging or resin ...

  2. SMG 50 Catamaran moulds for sale

    - one piece hull mold - rotatable (it has to be cut on the aft part of the hull to fit in a container -) - high efficiency rudder mould 2pc ... Cougar Custom Boats 23MTR Catamaran Molds. Joe Naponiello, Apr 20, 2022, in forum: Boat Molds. Replies: 2 Views: 2,524. Steve bran Jan 3, 2023. Forum posts represent the experience, opinion, and view ...

  3. Boat Molds

    Home Boat Design Forums > Construction > Marketplace >. The Marketplace Forums can be useful for members who know one another well from forum discussions and offline communications and wish to post boatbuilding tools, drafting tools, molds and tooling, and other professional equipment for sale or trade. However, caution and good judgement ...

  4. 44ft performance cruising catamaran hull mold (sailing)

    PM me for details and photos but please don't waste my time if you are not genuinely interested in purchasing. $10000 for mold and trailer. Pulls easily with a 3/4 ton pickup. Attached Files: IMG_0027 (1).JPG. File size: 68 KB. Views: 685. IMG_0028 (1).JPG.

  5. Catamaran molds shipped from factory

    This morning, 1 March 2021, Triac Composites shipped the catamaran hull molds for an international customer.Triac Composites also built the plugs using our 7 axis Kuka milling robot from which the molds were made.The molds can be seen in the photos below being loaded onto trucks for shipping from Triac Composites' factory.

  6. DIY Cruising Catamaran: Complete Building Guide

    If you were to build a 40-foot (12.1-meter) catamaran, your cost of materials would range between 20-30% of the total cost. Therefore, for $300,000 total, the boat's materials would range between $60,000 and $90,000. The hull tends to range between 15-35% of the total build.

  7. Catamaran Structure

    Any hull built on a mold will have to be removed from the mold once the hull is laid, and a single mold is smaller, lighter, and narrower. Breaking a hull out of a mold is a complex process, and may involve cranes and heavy equipment to support the hull as it comes of the mold and to protect the tooling from damage.

  8. Catamaran construction principles: design, know-how

    The structure is completely laminated in the hull, and not simply glued on: there is no backing mold interfering with access to any part of the underwater hull, and all the systems remain visible and accessible. The stiffness of an Outremer catamaran is incomparable

  9. 37/40 Catamaran Molds

    The hull molds to the latest reverse bow 37/40 foot catamaran hulls are available at the very impressive Jim Betts boatyard. ... This is the mold to the top half of a hull. Post navigation Previous Post Tax Day Sale Next Post Elua Sailing. 2 thoughts on "37/40 Catamaran Molds" Mel Rowe-Clark says: April 6, 2018 at 2:34 pm. Planing a new ...

  10. Pedigree Cats Catamaran, Inc.

    Our custom yachts are constructed under ABYC standards with EC compliant components and hardware. The catamaran hulls are constructed using Airex foam core, E-glass, Kevlar, carbon fiber, vinylester or epoxy resins. Pedigree Cats Catamarans are custom builders of your catamaran and, with factory direct sales, you can expect great savings.

  11. Building a Balance 482 Catamaran IV: Deck de-mold, joining the hull

    This is the fourth video in the Building a Balance 482 Catamaran series. In this series, we follow the build of the first Balance 482 Catamaran from tooling ...

  12. 41' Catamaran Mold

    Located in Tampa Bay area. 40' Catamaran hull mold for sale. Contact me with any questions. Also have a 41' boat mold for sale. Want information on the 41 mold please call me at 770-510-3490. Fiberworks,May 31, 2018.

  13. Kurt Hughes Multihull Design

    Besides illustrating my stock designs, for which I sell study plans and full construction plans, it also contains my design philosophy of multihulls; an article on the rapid Cylinder Mold (pdf) or Cylinder-molding (in html) multihull construction; examples of drawing sets; photographs; fact sheets with dimensions and pricing; professional ...

  14. Skater Powerboats Going 'Full Bore' On 588 Catamaran Hull Mold And More

    Working on the hull mold for the new Skater 588, a crew member provides scale for what will be a massive catamaran. But according to Skater national sales manager Tony Cutsuries, company principal Peter Hledin and his crew recently have been focused on finishing the hull-mold for the 58-footer with renewed vigor.

  15. Skater Ready For First 588 Catamaran Build

    With the hull mold completed, Skater is ready to build its first 588 model catamaran. Photos copyright speedonthewater.com. The 13-foot-wide cat will have have a 55-foot running surface that includes a 78-inch tunnel. Hledin built the plug for the mold himself by hand in his rare "free" moments, hence the time it took to complete the project.

  16. Carbon Cat Dinghies Breaks the Mold for Traditional Tenders

    Leave it to Larry Graff and his team at Aspen Catamarans to bring out a rigid dinghy that breaks the design mold for yacht tenders. That's just what the new Aspen Carbon Cats do. The new Aspen Carbon Cats are rigid dinghies with truly unique hull designs. They come in four versions, the T9, T10, T11 and T11C, which has a steering console.

  17. File : Coat of Arms of Lobnya (Moscow oblast) (1994).svg

    Add a one-line explanation of what this file represents. Description: English: The coat of arms of Lobnya (Лобня), a Moscow Oblast. This coat of arms was adopted in 1994.

  18. Commercial Catamaran Molds

    jpcmarineworks New Member. I have for sale 2 single catamaran hull molds. One mold is 50' long 48" wide the other is 72' long 60' wide. I am asking $15K for both or $8k for the 70' mold and $7k for the 50' mold. Molds are in decent shape and stored inside.

  19. location catamaran lagoon

    Lagoon catamaran is a brand of twin-hulled boats that are designed and produced in Bordeaux, France.. The company began in 1984 as a specialist multihull division of Jeanneau, a volume monohull constructor. Jeanneau sold the division to Construction Navale Bordeaux (CNB), which was purchased by Beneteau in 1995, another French boat manufacturer

  20. The Unique Burial of a Child of Early Scythian Time at the Cemetery of

    Burial 5 was the most unique, it was found in a coffin made of a larch trunk, with a tightly closed lid. Due to the preservative properties of larch and lack of air access, the coffin contained a well-preserved mummy of a child with an accompanying set of grave goods. The interred individual retained the skin on his face and had a leather ...

  21. Power Catamaran Molds for Sale

    Power Catamaran Molds for Sale. Discussion in 'Boat Molds' started by Guest, Nov 21, 2001. Guest Guest. ... 12m Efficient power catamaran hull mold wanted. Seacoaster, Jun 17, 2017, in forum: Boat Molds. Replies: 0 Views: 1,633. Seacoaster Jun 17, 2017. 30' Lightning Powerboats Cat Hull, deck and trailer ...

  22. Elektrostal

    In 1938, it was granted town status. [citation needed]Administrative and municipal status. Within the framework of administrative divisions, it is incorporated as Elektrostal City Under Oblast Jurisdiction—an administrative unit with the status equal to that of the districts. As a municipal division, Elektrostal City Under Oblast Jurisdiction is incorporated as Elektrostal Urban Okrug.

  23. 39,34 and 29 performance cat molds for sale

    I have cat molds for sale new designs never in production .. designed and tool by the biggest names in the industry. All wide body with wrap around window .. call or text Steve @925-321-6717. 39' 500k. 34' 400k. 29' 200k.